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Foundries, Forges & Die-casting News

Room for optimism as SA shifts artisan-training gears

By: Janet Lopes     1st November 2013 Artisan training has finally become firmly entrenched as a national priority in South Africa on the basis of a burst of energy and innovation over the past few years. This new status was confirmed when Higher Education and Training Minister Blade Nzimande declared 2013 as the ‘Year of the... 

Collaborative effort under way to develop next generation of foundrymen

By: Schalk Burger     11th October 2013 Foundries have partnered with government departments, research and development organisations and universities to develop foundry skills through the Gauteng Foundry Training Centre (GFTC), says National Foundry Technology Network (NFTN) project manager Adrie El Mohamadi. The newly built GFTC is... 

    Collaborative effort under way to develop next generation of foundrymen

Valve manufacturers, foundries should collaborate to ‘take back’ market share

By: Natasha Odendaal     16th August 2013 Valve manufacturers and foundries could see a R4-billion to R5-billion recovery over the next three to five years as localisation in public procurement takes hold. The industry would be able to “take back” the market share lost to foreign companies over the past few years and revive the local... 

Valve manufacturers, foundries should collaborate to ‘take back’ market share

Smelting project leads to shift in company directors

By: Sashnee Moodley     9th August 2013 Smelter engineering firm Metix, a subsidiary of German group SMS Siemag, is undertaking the Sakura smelting project in Sarawak, Malaysia, which has resulted in a reshuffle of its upper ranks. 

Smelting project leads to shift in company directors
KAZCHROME WORKS PROJECT The project, which began in 2011, includes the construction of four 72 MW direct current furnaces for the smelting of ferrochrome

Acquisition consolidates steel plant specialist’s leading market position

By: Samantha Herbst     3rd May 2013 Having finalised its takeover of Luxembourg-based pyro- and hydrometallurgical engineering company Paul Wurth, steel plant construction specialist SMS Siemag, a division of SMS Holding, is now the only service provider worldwide that provides a full spectrum of technology processes for the... 

Solutions to survive electricity crisis presented

By: Sashnee Moodley     12th April 2013 Foundries need to ensure energy efficiency without compromising production to deal with rising energy costs in South Africa. 

Foundries must collaborate, cooperate to combat industry challenges

By: Sashnee Moodley     12th April 2013 The local and international foundry sectors need to work together to deal with the challenges that affect the industry, as every foundry faces these challenges, says industry-led, government-funded National Foundry Technology Network (NFTN) project leader Adrie el-Mohamadi. 

New range of furnaces enters local industry

By: Sashnee Moodley     12th April 2013 In light of the electricity supply constraints in South Africa, the new-generation energy efficient induction tilt melting (ITM) range of furnaces from induction-heating solutions company Hot Platinum (HPT), was launched to the foundry industry in January. 

New range of glass tempering furnaces launched in SA

12th April 2013 A new range of energy efficient glass tempering furnaces, from glass processing solutions company Cooltemper, has been launched in South Africa to provide glass processors with broader options when choosing machinery. 

Metal casting a global growth market, but challenges remain

By: Sashnee Moodley     12th April 2013 Global metal casting production is expected to reach 115-million tons by 2015, but the role South Africa plays in the global industry continues to decline. 

World’s largest submerged arc furnace to be delivered to Korea

12th April 2013 International manufacturer of ferronickel Posco SNNC has contracted German engineering company SMS Siemag for the delivery of the world's largest submerged arc furnace with six electrodes for the production of ferronickel in Gwangyang, Korea. 

SA foundries follow global trends – conference

12th April 2013 Delegates at the 2013 South African Metal Casting Conference, held in the North West, between March 13 and 16 heard that the challenges faced by foundries in South Africa are not unique in the global context and that growth in the industry will come from closer attention to the needs of foundry... 

PE foundry acquisition to support global growth objectives

12th April 2013 Global minerals solutions supplier Weir Group announced that it would purchase the Port Elizabeth-based Xmeco Foundry, which will form part of their Weir Minerals Africa business unit.  

Foundry waste beneficial to other industries

By: Sashnee Moodley     12th April 2013 The foundry industry is one of the greatest recyclers; however, it generates many waste products that end up in landfills when, in fact, they can be used in several applications, says US Department of Agriculture research soil scientist Robert Dungan.  

Material efficiency can improve energy efficiency

By: Sashnee Moodley     12th April 2013 Improved understanding of material efficiency at different stages of the casting process and the associated energy and operating materials required at each of these stages can be used to gather important information needed to promote efficiency improvements at foundries, says local consultancy... 

Study shows energy-efficiency benefits of material flow cost accounting

By: Joanne Taylor     5th April 2013 Energy efficiency in foundries can be improved through the implementation of material flow cost accounting (MFCA), Environmental & Sustainability Solutions executive director Seakle Godschalk said at the recent Metal Casting Conference. MFCA is a tool for quantifying the flows and stocks of... 

Metal casting conference seeks to stimulate foundry industry competitiveness

By: Joanne Taylor     29th March 2013 The Metal Casting Conference provided a platform for industry members to share the latest technological developments and opportunities to drive a competitive advantage in the foundry industry. The conference was held in the North-West from March 13 to 16. 

Metal recyclers opposed to proposed scrap-export restrictions 

By: Terence Creamer     15th February 2013 The Metal Recyclers Association (MRA) has indicated that it is opposed to the draft government proposal to restrict the export of ferrous and nonferrous scrap metal through a mechanism stipulating that domestic consumers are given first right of refusal and preferential prices. The proposed... 

Petrochemicals upgrades provide good opportunities

By: Chantelle Kotze     7th September 2012 The need for South Africa’s six oil refineries to undergo substantial refurbishment and upgrades over the next five to ten years is a good opportunity for supplier of cast components to the petrochemicals industry, Steloy Castings, to step up to the plate as a trusted service organisation, the... 

Foundry industry explores energy consumption, cost efficiency gains

By: Zandile Mavuso     10th August 2012 Electricity consumption and cost efficiency remain concerns for South African foundries, according to the South African Institute of Foundrymen (Saif). 

Gauteng sees partnerships as key to industrial revival vision

By: Schalk Burger     29th June 2012 Gauteng has partnered with the private sector, academia and with industries from industrialised countries to boost manufacturing as part of the province’s economy, said Gauteng Economic Development member of the executive committee Qedani Mahlangu in her speech to the provincial legislature in June. 

German group focuses on Southern African expansion

By: Creamer Media Reporter      22nd June 2012 Germany-based SMS Group sees great potential to explore further markets in Southern Africa through both its South African subsidiaries, SMS Siemag South Africa (SA) and Metix. 

Physical simulation of manufacturing processes at UCT

1st June 2012 A thermal-mechanical test system, the Gleeble 3800, has been installed in the Centre for Materials Engineering at the University of Cape Town owing to a National Research Foundation special equipment award. The Gleeble 3800, worth $1.05-million, is a fully-integrated, digital closed-loop control... 

Melting trade needs more recognition

By: Samantha Herbst     13th April 2012 The National Foundry Technology Network (NFTN), a government and industry association-led agency, and the South African Institute of Foundrymen (Saif) believe that melting is a significantly undervalued trade in the foundry sector, saying that this lack of recognition is detrimental to the... 

NFTN converting learnership programme into artisan programme

By: Samantha Herbst     13th April 2012 The industry-led, government-funded National Foundry Technology Network (NFTN) and its stakeholders are, under the guidance of the Manufacturing, Engineering and Related Services Sector Education and Training Authority, in the process of converting the accredited foundry qualification learnership... 

Casting industry struggles despite automotive industry growth

By: Samantha Herbst     13th April 2012 The production volume of aluminium castings has declined by 40% in the past decade, Aluminium Federation of South Africa (Afsa) vice-chairperson Bob Stone tells Engineering News. 

Electricity costs remain a concern despite lower 2012/13 tariff increase 

By: Samantha Herbst     13th April 2012 The electricity-intensive foundry industry still has a lot of obstacles to overcome despite the National Energy Regulator of South Africa’s (Nersa’s) downward revision of State-owned power utility Eskom’s tariff increase for 2012/13, says South African Institute of Foundrymen (Saif) CEO John Davies. 

UJ initiative takes casting technologies to the community 

By: Samantha Herbst     13th April 2012 The University of Johannesburg’s (UJ’s) Metal Castings Technology Station (MCTS) is using the art of metal casting to unlock the potential of small local businesses in South Africa. Through an initiative called the Community Casting Project (CCP), funded in part by the National Foundry Technology... 

Refractory company imports solution to zoned wearing

By: Samantha Herbst     13th April 2012 Johannesburg-based refractory engineering company Refraline is offering a solution for foundries that struggle to prevent premature wear of induction furnace linings. 

Engineering group invests R380m in ring production line as it rebrands

By: Schalk Burger     17th February 2012 The rebranding and restructuring of heavy engineering company DCD, previously DCD-Dorbyl, is aimed at improving its international competitiveness while manufacturing products and components for the international and local markets, says DCD MD Rob King. 

DST to fund 164 technology-linked interns

By: Henry Lazenby     14th December 2011 The Department of Science and Technology (DST) would fund the placement of 164 internships as part of its Science-, Engineering- and Technology- (SET-) linked internship programme, it said in a written response to a Parliamentary question on Wednesday. In response to a question posed by... 

Largest temperature unit designed for large moulding machines

16th September 2011 Cape Town-based injection moulding firm Jenowill Services has supplied its largest-ever Regloplas system to a South African pressure diecasting company. 

Foundry industry urged to take advantage of opportunities

By: Jessica Hannah     8th April 2011 A number of industry bodies have expressed concern about a lack of interest by the local foundry industry in taking advantage of new opportunities.  

Electricity prices huge concern for foundry industry

By: Jessica Hannah     8th April 2011 Rising electricity costs are having a huge impact on the electricity-intensive foundry industry, says commercial investment foundry Vestcast MD David Barnes. 

Global demand drives local capacity increase

By: Jessica Hannah     8th April 2011 Increasing demand for silicon carbide, which is being driven by traditional buyers of Chinese production seeking alternative supply sources, has prompted local producer Sublime Technologies to increase its production capacity to 50 000 t/y. 

First-of-its-kind burner to be installed in Southern Africa

By: Jessica Hannah     8th April 2011 Multidimensional provider of turnkey thermoprocessing solutions Talec Combustion Company (Talec) will install the first E-Jet (EJ) ultra-low nitrogen oxide (NOx) regenerative ceramic burner at a foundry in southern Africa, the company reports. 

Namibian company receives three-year maintenance contract

8th April 2011 Heat technology equipment specialists Ai-Tec Namibia has been awarded a three-year contract for the maintenance of operational equipment at TSX-listed Dundee Precious Metals’ Namibian Custom Smelters (NCS) in Tsumeb, Namibia. 

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